Small Distribution Transformer

Core flux, iron loss, and leakage inductance at full load

Category: Magnetics: Motors, Transformers & Actuators (Maxwell)Complexity: Complex

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A three-dimensional simulation of a small laminated-core transformer with primary and secondary windings. The results are used to check core saturation, iron loss, and leakage inductance before building a prototype.

Small Distribution Transformer: report page 1 (Field and geometry)

Project info

CategoryMagnetics: Motors, Transformers & Actuators (Maxwell)
ComplexityComplex
Image sets2 pages
Estimated build time± 24 working days
SoftwareANSYS Fluent / CFX
PriceUS$375 - US$1,500

Deliverables

Maxwell 3D project with parameter tables
Flux density contour images on the core and windings
B-H plots, loss charts, and a concise report

Image sets

Click an image to enlarge it. 1. Field and geometry · 2. Response and results

Software and models

ANSYS Electronics Desktop
ANSYS Maxwell
Transient (Maxwell)
Magnetostatic
Adaptive Meshing

Analysis scope

Modelling the core, coils, and gaps from your engineering drawings
Core material setup with B-H curves and lamination loss
Transient analysis at full load and a no-load test
Core flux density, iron loss, and leakage inductance calculation

Packages and prices

Choose how far the study should go. Each higher scope includes everything in the lower ones. Prices exclude 11% VAT.

Scope 1

Initial Calculations and Technical Analysis

US$375

excl. 11% VAT

Duration: 5 working days

Output: Calculation report (PDF)

Deliverables

Collection and review of geometry, material and excitation data
Analytical inductance, impedance, field or loss estimates for the main conditions
Analytical estimate of key quantities (flux, current, resonant frequency, gain)
Design adequacy against specifications and reference standards
Engineering calculation report (PDF)

Choose Scope 1

Scope 2 · most chosen

Calculations + Electromagnetic Simulation

US$906

excl. 11% VAT

Duration: 14 working days

Output: Report + electromagnetic simulation files

Includes all of Scope 1, plus

3D geometry modelling and meshing
Geometry, material, excitation and boundary setup, then solver runs in ANSYS Maxwell
Modelling the core, coils, and gaps from your engineering drawings
Core material setup with B-H curves and lamination loss
Transient analysis at full load and a no-load test
Core flux density, iron loss, and leakage inductance calculation
Field distribution and response analysis (field plots and curves)
Adaptive mesh convergence and parameter sensitivity check
Full analysis report with result plots (PDF + simulation files)

Choose Scope 2

Scope 3

Full Engineering Report + Design Recommendations

US$1,500

excl. 11% VAT

Duration: 20-26 working days

Output: Full engineering report + design recommendations

Includes all of Scope 1 & 2, plus

Design variant comparison and recommended optimal configuration
Maxwell 3D project with parameter tables
Flux density contour images on the core and windings
B-H plots, loss charts, and a concise report
Recommended changes to geometry, material or component configuration
Layout and component spacing recommendations
Performance risk and manufacturing tolerance analysis
Complete technical document ready for design and procurement (PDF)

Choose Scope 3

Payment: 50% down payment before work starts, balance after the report is delivered
Tax: Prices exclude 11% VAT
Data assumptions: Work is based on the data you provide; if the data changes, the scope may be reviewed
Revisions: Up to 2 revisions are included in the price

Frequently asked questions about Small Distribution Transformer

What is included in the "Small Distribution Transformer" package?

Geometry and mesh prepared from your drawings; Simulation case and data files (Fluent/CFX) with boundary settings; Technical report: assumptions, results and design recommendations; Contour, vector and animation outputs ready for presentation; A 60-minute results walkthrough and two rounds of revisions.

Can you simulate my own geometry?

Yes. Send CAD files or drawings and the operating conditions (flow rates, temperatures, materials). We prepare the geometry, mesh and boundary conditions for your case.

How long does it take?

Roughly 24 working days after we receive the geometry and conditions, depending on mesh size and how many design variants you want compared.

How is the price decided?

Each project has three packages: Scope 1 (calculations) US$375, Scope 2 (calculations + EM simulation) US$906 and Scope 3 (full engineering report + design recommendations) US$1,500, excluding 11% VAT. Pick the one that fits; more design variants, transient runs, moving parts or validation against experiments adjust the quote after a short consultation.

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Project info

CategoryMagnetics: Motors, Transformers & Actuators (Maxwell)

ComplexityComplex

Image sets2 pages

Estimated build time± 24 working days

SoftwareANSYS Fluent / CFX

PriceUS$375 - US$1,500

Deliverables

Maxwell 3D project with parameter tables

Flux density contour images on the core and windings

B-H plots, loss charts, and a concise report

Packages and prices

Choose how far the study should go. Each higher scope includes everything in the lower ones. Prices exclude 11% VAT.

Scope 1

Initial Calculations and Technical Analysis

US$375

excl. 11% VAT

Duration: 5 working days

Output: Calculation report (PDF)

Deliverables

Collection and review of geometry, material and excitation data
Analytical inductance, impedance, field or loss estimates for the main conditions
Analytical estimate of key quantities (flux, current, resonant frequency, gain)
Design adequacy against specifications and reference standards
Engineering calculation report (PDF)

Choose Scope 1

Scope 2 · most chosen

Calculations + Electromagnetic Simulation

US$906

excl. 11% VAT

Duration: 14 working days

Output: Report + electromagnetic simulation files

Includes all of Scope 1, plus

3D geometry modelling and meshing
Geometry, material, excitation and boundary setup, then solver runs in ANSYS Maxwell
Modelling the core, coils, and gaps from your engineering drawings
Core material setup with B-H curves and lamination loss
Transient analysis at full load and a no-load test
Core flux density, iron loss, and leakage inductance calculation
Field distribution and response analysis (field plots and curves)
Adaptive mesh convergence and parameter sensitivity check
Full analysis report with result plots (PDF + simulation files)

Choose Scope 2

Scope 3

Full Engineering Report + Design Recommendations

US$1,500

excl. 11% VAT

Duration: 20-26 working days

Output: Full engineering report + design recommendations

Includes all of Scope 1 & 2, plus

Design variant comparison and recommended optimal configuration
Maxwell 3D project with parameter tables
Flux density contour images on the core and windings
B-H plots, loss charts, and a concise report
Recommended changes to geometry, material or component configuration
Layout and component spacing recommendations
Performance risk and manufacturing tolerance analysis
Complete technical document ready for design and procurement (PDF)

Choose Scope 3

Payment: 50% down payment before work starts, balance after the report is delivered

Tax: Prices exclude 11% VAT

Data assumptions: Work is based on the data you provide; if the data changes, the scope may be reviewed

Revisions: Up to 2 revisions are included in the price

Frequently asked questions about Small Distribution Transformer

What is included in the "Small Distribution Transformer" package?

Can you simulate my own geometry?

Yes. Send CAD files or drawings and the operating conditions (flow rates, temperatures, materials). We prepare the geometry, mesh and boundary conditions for your case.

How long does it take?

Roughly 24 working days after we receive the geometry and conditions, depending on mesh size and how many design variants you want compared.

How is the price decided?

Small Distribution Transformer

Project info

Deliverables

Image sets

Software and models

Analysis scope

Packages and prices

Initial Calculations and Technical Analysis

Calculations + Electromagnetic Simulation

Full Engineering Report + Design Recommendations

Frequently asked questions about Small Distribution Transformer

Similar projects

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Small Distribution Transformer

Project info

Deliverables

Image sets

Software and models

Analysis scope

Packages and prices

Initial Calculations and Technical Analysis

Calculations + Electromagnetic Simulation

Full Engineering Report + Design Recommendations

Frequently asked questions about Small Distribution Transformer

Similar projects

Magnetic Position Sensor

Permanent Magnet Metal Separator

Solenoid Actuator